Handbook of Loss Prevention
Traducere de P. Cahn-Speyer Editat de Allianz-Versicherungs-AGen Limba Engleză Paperback – 11 noi 2011
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Specificații
ISBN-13: 9783642664229
ISBN-10: 3642664229
Pagini: 440
Ilustrații: XIV, 424 p.
Dimensiuni: 170 x 244 x 23 mm
Greutate: 0.7 kg
Ediția:Softcover reprint of the original 1st ed. 1978
Editura: Springer Berlin, Heidelberg
Colecția Springer
Locul publicării:Berlin, Heidelberg, Germany
ISBN-10: 3642664229
Pagini: 440
Ilustrații: XIV, 424 p.
Dimensiuni: 170 x 244 x 23 mm
Greutate: 0.7 kg
Ediția:Softcover reprint of the original 1st ed. 1978
Editura: Springer Berlin, Heidelberg
Colecția Springer
Locul publicării:Berlin, Heidelberg, Germany
Public țintă
ResearchDescriere
The German original of this Handbook of Loss Prevention was compiled during the course of many years' work by the engineers of the Department for Engineering Insurances, the scientists of the Allianz Centre for Technology and representatives of industry. It is based on the loss experience and practical loss research studies of the Allianz over a period of more than five decades. The Handbook of Loss Prevention is a supplement to the technical literature from the field of engineering in the form of a collective work comprising examples of damage to machinery and technical plant and pertinent pointers on loss prevention. It hus ranks among the recognised handbooks for engineers in the filds of planning, design, manufacture and operation. The great interest and wide acclaim according the German edition of this handbook by industry in 1972 confirm the traditional aims of the Allianz in placing loss prevention in technical plants in the foreground of their service to clients. The English edition of the handbook under review here enables this valuable engineering know-how to be made available at international level, with the object of preventing losses by the exchange of ideas and experience. The literature references have been taken over from the German edition in unchanged form, in order to bring to the atten tion of English-speaking experts a bibliography, which is little known outside Germany.
Cuprins
1. Aims and Possibilities of Loss Prevention.- Loss Prevention by Allianz.- The Allianz Engineering Office.- The Allianz Centre for Technology.- Exchange of Experience by Allianz.- Basis and Methods of Loss Prevention.- General Recommendations for Loss Prevention.- Loss Prevention in the Manufacturer’s Works.- Loss Prevention during Planning.- Loss Prevention during Construction and Execution.- Transport and Storage, Assembly, Commissioning and Test Runs.- Transport.- Erection and Assembly Site.- Transport and Lifting Gear.- Climatic Conditions.- Safeguarding of Building Sites against Theft.- Safety Measures against Fire.- Easily Understandable, Unambiguous Instructions and Assurance that they will be Followed during the Assembly Process and during Test Operation.- Loss Prevention by the User.- Loss Prevention before Acceptance (Test Operation).- Loss Prevention during Operation.- 2. Electrical Machines, Power Cables and Supervisory Installations.- Turbo-Generators.- Planning of Turbo-Generator Installations.- Commissioning and Operation of Turbo-Generators.- Inspection of Turbo-Generators.- Three-Phase Motors.- Planning of High-Voltage Three-Phase Motor Installations.- Installation and Commissioning of Three-Phase Motors.- Operation and Maintenance of Three-Phase Motors.- Inspection of Three-Phase Motors.- Salient-Pole Machines.- Operation of Salient-Pole Machines.- Inspection of Salient-Pole Machines.- Direct-Current Machines.- Supervision and Maintenance of Direct-Current Machines, with Particular Reference to Commutation.- Inspection of Direct-Current Machines.- Three-Phase Transformers.- Planning and Commissioning of Transformers.- Supervision of Transformers.- Inspection of Transformers.- High-Power Cables.- Planning of Cable Networks.- Storage of Cables.- Laying of Cables.- Commissioning of Cables.- Operation and Maintenance of Cables.- Equipment for Protection, Measurement, Regulation and Control.- Planning and Design.- Commissioning and Operation.- 3. Electronic Data-Processing (EDP) Equipment.- Prevention of Damage to EDP Equipment by the Manufacturer.- Prevention of Damage to EDP Equipment by the User.- Planning, Erection and Installation of the Computer Centre.- Measures for Preventing Damage to EDP Equipment during Installation.- Operational Measures.- Automatic Supervisory and Protective Equipment.- Supervisory Duties of Personnel.- Maintenance.- Inspections.- Constructional Work in the Vicinity-Rebuilding in the Computer Centre.- Protective Measures for Data Carriers.- 4. Steam Generators.- Water-Tube Boilers.- Manufacture, Assembly and Commissioning of WaterTube Boilers.- Demands on Planning and Design.- Demands on Manufacture, Assembly and Commissioning.- Prevention of Damage to Water-Tube Boilers by the Operator.- Inspection and Revision.- Furnaces.- Planning and Design.- Assembly and Commissioning of Furnaces.- Operation of Furnaces.- High-Speed Steam Generators.- Guidelines for the Prevention of Damage to High-Speed Steam Generators.- Inspection and Revision.- Large-Water-Space Boilers.- Steam-Carrying Pipelines.- Planning and Design of Pipelines.- Manufacture, Assembly and Commissioning.- 5. Fluid-Flow Machines.- Steam Turbines.- Directives for the Prevention of Damage during the Planning Stage.- Determination of the Limits of the Delivery Specification.- Determination of Measuring Points.- Conceptual Layout of the Machine.- Guidelines for the Prevention of Damage during Designand Manufacture.- The Steam Strainer.- Emergency Stop Valves, Control Valves for Live, Reheat, Cross-over and Pass-out Steam.- The Control and Protection System.- Rotors, Rotor Discs.- Turbine Casings with Fasteners, Baseplates, BearingPedestals.- Radial and Axial Bearings with Oil Supply.- Moving and Stationary Blading.- Loss Prevention during Assembly and Commissioning.- Directives for Loss Prevention during Operation.- Condition of Steam.- Supervisory and Protective Equipment.- Protection from Underspeed, Overspeed and Reverse Running.- Protection from Non-Permissible Steam Pressures.- Protection from Inadmissibly High and Low Steam Temperatures and Non-Permissible Steam-Temperature Changes.- Protection from Inadmissible Loads.- Protection from Axial-Clearance Bridging through Damage to Axial Bearings (see 8.3. Bearings) and through Inadmissible Relative Elongation.- Protection from Radial-Clearance Bridging.- Protection from Inadmissibly Rough Running, with Consequent Damage to Bearings and Damage by Clearance Bridging.- Protection from Disturbances Emanating from the Oil Supply and the Radial and Axial Bearings.- Loss Prevention by Inspection and Revision.- Guidelines for Loss Prevention during Repairs.- Condensing Plant.- Manufacture of Condensing Plant.- Operation of Condensing Plant.- Inspection and Revision of Condensing Plant.- Optimum Supervision.- Centrifugal Pumps.- Boiler Feed Pumps.- Planning and Design of Boiler Feed Pumps.- Experience during the Operation of Boiler Feed Pumps.- Axial-Flow Cooling-Water Pumps with Adjustable Blades.- Planning and Design of Cooling-Water Pumps.- Assembly and Commissioning of Cooling-Water Pumps.- Experience in the Operation of Axial-Flow CoolingWater Pumps.- Maintenance and Inspection of Axial-Flow CoolingWater Pumps.- Turbo Compressors and Blowers.- Planning, Design and Manufacture of Turbo-Compressors and Blowers.- Assembly and Commissioning of Turbo-Compressors and Blowers.- Optimum Supervisory and Protective Equipment on Compressors and Blowers.- Maintenance of Compressors and Blowers.- Revision of Compressors.- Gas Turbines.- Guidelines for Prevention of Damage to Gas Turbines during Manufacture.- Planning of Gas Turbines.- Design of Gas Turbines.- Guidelines for Loss Prevention during the Manufacture and Assembly of Gas Turbines.- Requirements for the Commissioning of Gas-Turbine Installations.- Guidelines for Loss Prevention during the Operation of Gas Turbines.- Revision of Gas-Turbine Installations.- Water Turbines.- Guidelines for Loss Prevention by the Manufacturer.- Guidelines for Prevention of Damage to Water Turbines during Operation.- Guidelines for the Supervision of Water Turbines.- Guidelines for Loss Prevention by Inspection and Revision.- Guidelines for Loss Prevention by Correct Rapair(Examples).- 6. Selected Lifting and Loading Equipment.- Slewing Cranes and Loading Bridges.- Guidelines for the Planning of Lifting Equipment.- Design and Manufacture.- Assembly and Commissioning.- Operation of Slewing Cranes and Loading Bridges.- Measures for the Prevention of Storm Damage to Crane Installations.- Precautionary Measures.- Measures during Non-Operational Periods or Imminent Storm Conditions.- Protective Devices for Crane Installations.- Maintenance, Inspection and Revision of Crane Installations.- Repair of Crane Installations.- Tower Cranes.- Guidelines for the Planning of Tower Cranes.- Erection, Commissioning and Dismantling of Tower Cranes.- Guidelines for the Operation of Tower Cranes.- Inspection of Tower Cranes.- First Inspection.- Inspection after Structural Modifications.- Regular Inspections by Skilled Persons.- Regular Inspections by Experts.- 7. Industrial Furnaces.- General Concepts and Damage Survey.- Terminology of Industrial Furnace Construction.- Survey of Damage.- Planning, Design, Manufacture and Assembly of Industrial Furnaces.- Guidelines for Planning.- Guidelines for Design.- Guidelines for Manufacture and Assembly.- Commissioning of Industrial Furnaces.- Measures Prior to the First Heating up.- Preliminary Measures during Heating up or Switching on.- Operation of Industrial Furnaces.- Continuous Supervision of Operational Data.- Operational Data to be Checked and Recorded at Approximately Hourly Intervals.- Functional Checks to be Carried out at Longer Intervals, e.g., during a Scheduled Shut-down Period.- Guidelines for Shut-downs and Revisions.- Inspection of the Basic Furnace Structure.- Inspection of Brickwork/Rammed Linings.- Inspection of the Tubing of Tube Furnaces.- 8. Selected Components and Machines.- Threaded Fasteners.- Design, Manufacture and Assembly of Threaded Fasteners.- Threaded Fasteners in Service.- Shafts and Axles.- Design and Manufacture of Shafts and Axles.- Shafts and Axles in Operation.- Plain and Rolling Bearings.- Choice of the Most Suitable Bearing.- Guidelines for the Choice of Rolling Bearings.- Guidelines for the Choice of Plain Bearings.- Guidelines for the Production of Plain Bearings.- Guidelines for the Installation of Bearings.- Rolling Bearings.- Plain Bearings.- Commissioning of Bearings for Large Machine Installations.- Guidelines for the Operation of Large Machine Installations.- Supervision of the Installation before Commissioning.- Monitoring and Safety Facilities.- Monitoring and Safety Equipment for Rolling Bearings.- Monitoring and Safety Equipment for Plain Bearings.- Inspection of Bearings.- Couplings.- Guidelines for Loss Prevention during the Manufacture of Couplings.- Couplings with Drawn-on Flanges.- Gear-Type Couplings.- Flexible Couplings.- Guidelines for Loss Prevention during Assembly.- Alignment of Couplings.- Concentric-Running Check.- Radial Misalignment.- Tolerances for the Alignment Check.- Guidelines for Final Assembly.- Guidelines for the Commissioning of Couplings.- Supervisory and Protective Equipment for Couplings.- Guidelines for the Inspection and Revision of Couplings.- Stationary Gearing.- Types of Damage to Gearing.- Damage by Broken Teeth.- Damage to Tooth Flanks.- Damage to Plain Bearings of Gears.- Other Damage to Gear Transmissions.- Planning and Design of Gearing.- Manufacture of Gear Transmissions.- Acceptance, Installation and Commissioning of Gear Transmissions.- Alignment.- Load-Bearing Pattern.- Selection of Lubricants.- Oil-Supply Requirements Specific to Gearing.- Vibrations.- Gear Noise.- Loss Prevention during Operation.- Inspection of Gears.- Revision of Gears.- Spur, Bevel and Worm Gearing.- Planetary Gears.- Emergency Repairs.- Oil-Supply Systems for Machine Installations.- Requirements for Components of Oil-Supply Systems.- Requirements for Oil Tanks.- Integrated Oil-Supply Systems.- Main Oil Pumps.- Requirements for Auxiliary Oil Pumps.- Requirements for Oil Coolers.- Requirements for Oil Filters.- Requirements for Fittings.- Requirements for Oil-Vapour Exhausters.- Requirements for Oil Accumulators.- Requirements for Pressure-Carrying Oil Pipelines.- Supervision and Protection of Oil-Supply Systems.- Supervisory and Protective Equipment for the Oil-Supply System.- Prevention and Extinction of Oil Fires.- Commissioning of Oil-Supply Systems.- Inspection and Revision of Oil-Supply Systems.- Diesel Engines.- Planning, Design, Manufacture and Assembly of Diesel Engines.- Operation of Diesel Engines.- Revision of Diesel Engines.- Printing Machines.- Loss-Prevention Guidelines for Users of Printing Machines.- General Guidelines for Loss Prevention.- Operation of Printing Machines.- Lubrication of Printing Machines.- Maintenance and Cleaning of Printing Machines.- Maintenance of Formes.- Overhaul of Printing Machines.- Protection of Printing Machines against Fire.- Frame Saws.- Guidelines for Loss Prevention during Planning and Design.- Guidelines for Loss Prevention during Manufacture, Assembly and Commissioning.- Guidelines for Loss Prevention by the User of Frame Saws.- Guidelines for Repair Work.- Chipboard Presses.- Loss Prevention by the Manufacturer.- Guidelines for Loss Prevention during the Erection of Chipboard Presses.- Guidelines for Loss Prevention by the User of Chipboard Presses.- Revision of Chipboard Presses.