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Quality Analysis of Additively Manufactured Metals: Simulation Approaches, Processes, and Microstructure Properties

Editat de Javad Kadkhodapour, Siegfried Schmauder, Felix Sajadi
en Limba Engleză Paperback – dec 2022
Quality Analysis of Additively Manufactured Metals: Simulation Approaches, Processes, and Microstructure Properties provides readers with a firm understanding of the failure and fatigue processes of additively manufactured metals. With a focus on computational methods, the book analyzes the process-microstructure-property relationship of these metals and how it affects their quality while also providing numerical, analytical, and experimental data for material design and investigation optimization. It outlines basic additive manufacturing processes for metals, strategies for modeling the microstructural features of metals and how these features differ based on the manufacturing process, and more.

Improvement of additively manufactured metals through predictive simulation methods and microdamage and micro-failure in quasi-static and cyclic loading scenarios are covered, as are topology optimization methods and residual stress analysis techniques. The book concludes with a section featuring case studies looking at additively manufactured metals in automotive, biomedical and aerospace settings.

  • Provides insights and outlines techniques for analyzing why additively manufactured metals fail and strategies for avoiding those failures
  • Defines key terms and concepts related to the failure analysis, quality assurance and optimization processes of additively manufactured metals
  • Includes simulation results, experimental data and case studies
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Specificații

ISBN-13: 9780323886642
ISBN-10: 0323886647
Pagini: 856
Ilustrații: 120 illustrations (20 in full color)
Dimensiuni: 152 x 229 mm
Greutate: 1.12 kg
Editura: ELSEVIER SCIENCE

Public țintă

Academic researchers; graduate and post-graduate students;
Additive manufacturing lab technicians in both academia and industry; engineers and materials scientists manufacturing metals;

Cuprins

Part One: Fundamentals 1. Standards for metal additive manufacturing: Quality and quality control procedures 2. Processing-microstructure-property relationship for AM metals and the effect of thermal properties 3. Process-dependent material characteristics of DMLSmanufactured specimens 4. Structural defects and mechanical properties of additively manufactured parts 5. Microstructural features in metallic parts made by AM 6. Additive manufacturing processes for metals
Part Two: Process, microstructure, property for AM metals: Experimental investigations 7. Postprocess treatments for surface quality improvement, mitigation of defects, and microstructural control 8. Linking materials systems approach to alloy design and part qualification for laser powder bed fusion additive manufacturing 9. Microstructure and mechanical property correlation for additively manufactured aluminum-silicon alloys
Part Three: Improvement/optimization of am part quality by predictive simulation methods 10. A multiscale simulation approach to parametric investigation of process parameters in the characteristics and mechanical properties of AlSi10Mg parts manufactured by LPBF 11. Residual stress analysis and geometrical tolerances in powder bed fusion and direct energy deposition processes 12. Wire arc additive manufacturing of light metals: From experimental investigation to numerical process simulation and microstructural modeling 13. Predictive simulation of microstructural pattern in additively manufactured metallic materials 14. Rapid alloying in additive manufacturing using integrated computational materials engineering
Part Four: Future perspectives and applications of AM industrial products 15. Prospects of additively manufactured nickel aluminum bronzes for marine applications 16. Quality of AM implants in biomedical application 17. Quality of AM parts in automotive application: Design-processproperty relation for automotive parts 18. Metal-3D-printed permeable leading edges for airfoil noise reduction 19. Highly efficient and resource-saving function-integrated additively manufactured components for the mobility of tomorrow