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Manufacturing Systems

Autor D.J. Williams
en Limba Engleză Paperback – 30 sep 1994
Intented as a `primer' in manufacturing systems, this book concentrates primarily on the technology that is applied on the shop floor to automate the manufacturing process. Modern automation techniques are placed in the context of manufacturing systems approaches and more traditional production engineering approaches. This edition has been updated with new material including sample course work, examination questions and a comprehensively revised reading list. It provides a clear account of steps to automation and covers all the essential aspects of principle and application in an accessible way.
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Specificații

ISBN-13: 9780412605802
ISBN-10: 0412605805
Pagini: 268
Ilustrații: 268 p.
Dimensiuni: 155 x 235 x 15 mm
Greutate: 0.37 kg
Ediția:1994
Editura: SPRINGER NETHERLANDS
Colecția Springer
Locul publicării:Dordrecht, Netherlands

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Recenzii

Reviews for 1st edition: The treatment of the subject is at all times comprehensive...and will help to further the readers' understanding of the vast multidisciplinary subject of modern manufacturing technology. - FMS Magazine; ...a key volume for the production engineer. Automotive Engineer; In conclusion I found the book easy to read and it would be a useful starting point for a broad range of computerised manufacturing technologies. - Manufacturing Engineer

Cuprins

1 Introduction — manufacturing systems approaches.- 1.1 Introduction.- 1.2 The structure of the book.- 1.3 Single machines.- 1.4 Cells, assembly and systems.- 1.5 The manufacturing process.- 1.6 Business drives for manufacturing.- 1.7 Manufacturing systems approaches.- 1.8 Top down approaches.- 1.9 Bottom up approaches.- 1.10 Automation and people.- 2 More conventional approaches to factory layout.- 2.1 Introduction.- 2.2 Traditional factory layouts.- 2.3 Static build.- 2.4 Process-based layout.- 2.5 Product-based layouts.- 2.6 Techniques of factory layout.- 2.7 More recent advances on traditional approaches.- 2.8 Group technology.- 2.9 Dedicated automation.- 2.10 Kanban.- 3 The machining centre — a servo-controlled machine tool.- 3.1 Introduction.- 3.2 Feedback control.- 3.3 The horizontal machining centre.- 3.4 Constraints on the operation of machine tools.- 3.5 Elastic and thermal effects in machine tools.- 3.6 Regenerative chatter in machine tools.- 3.7 Programmable processes.- 4 The robot — a handling device, a manipulator.- 4.1 Introduction.- 4.2 A definition of the industrial robot.- 4.3 Discussion of the definition.- 4.4 Robot types.- 4.5 Robot construction.- 4.6 Manipulation with robots.- 4.7 The robot skeleton.- 4.8 Cartesian-to-Joint-Space transformation.- 4.9 The practical application of robots.- 4.10 Grippers.- 4.11 Sensory robots.- 5 Sensing.- 5.1 Sensors for manufacturing.- 5.2 Sensors to monitor position.- 5.3 Proximity sensors.- 5.4 Tough trigger probes.- 5.5 Tool breakage sensing.- 5.6 Torque and power monitoring.- 5.7 Force sensing.- 5.8 Machine vision.- 5.9 Image generation.- 5.10 Image enhancement.- 5.11 Image processing.- 5.12 Image analysis and object recognition.- 5.13 Use of image information.- 5.14 An example of vision linked with arobot.- 6 Software for single machines.- 6.1 Introduction.- 6.2 Machine tool programming.- 6.3 Manual part programming — machine tool code programming.- 6.4 Computer-assisted part programming.- 6.5 Conversational part programming.- 6.6 NC Programming from a CAD system, CADCAM.- 6.7 Representation of 3D (three-dimensional) shapes.- 6.8 CADCAM and CIM (Computer Integrated Manufacturing).- 6.9 Robot programming.- 6.10 Teach-by-showing.- 6.11 High level languages.- 6.12 Robot programming from CAD systems.- 6.13 Flow of control.- 7 The manufacturing cell — the building block of systems.- 7.1 Introduction.- 7.2 Cells of factory automation.- 7.3 Advantages and disadvantages of cellular approaches.- 7.4 Applications of the cellular philosophy.- 7.5 A prismatic machining cell.- 7.6 A turning cell.- 7.7 Differences between prismatic and rotational cells.- 7.8 A robot welding cell.- 7.9 A cell with automatic changeover.- 7.10 Cell simulation.- 7.11 The Petri net.- 7.12 Cell justification.- 8 Assembly.- 8.1 Introduction.- 8.2 Parts mating theory.- 8.3 Jamming.- 8.4 Wedging.- 8.5 Remote centre compliance.- 8.6 SCARA robots.- 8.7 Design for assembly.- 8.8 Rules for product design.- 8.9 Rules for the design of parts.- 8.10 Manual assembly.- 8.11 Dedicated assembly automation.- 8.12 Programmable assembly automation.- 9 The automated factory and systems.- 9.1 Introduction.- 9.2 Flexibility and reconfigurability.- 9.3 A hierarchical view of manufacturing.- 9.4 Generic elements of manufacturing systems.- 9.5 Direct numerical control.- 9.6 Flexible cells.- 9.7 Flexible transfer lines.- 9.8 A robot transfer line.- 9.9 A CNC machine tool transfer line.- 9.10 A SMD assembly transfer line.- 9.11 Flexible manufacturing systems.- 9.12 A monolithic FMS.- 9.13 Cell based systems.- 9.14Virtual systems.- 9.15 Hybrid systems.- 9.16 People in systems.- 9.17 Simulation in system design.- 9.18 Application areas.- 10 Computer control of manufacturing systems.- 10.1 Introduction.- 10.2 Computer requirements for process control.- 10.3 A multivariable servomechanism.- 10.4 Hierarchical control.- 10.5 Control networks.- 10.6 Interfacing.- 10.7 Data transmission.- 10.8 Open Systems Interconnection (OSI) and LAN’s.- 10.9 Problems with Local Area Networks.- 10.10 Ethernet.- 10.11 Token rings.- 10.12 The Manufacturing Automation Protocol (MAP).- 10.13 Databases in control.- 10.14 Control hierarchy embodiment.- 10.15 Control computer embodiment.- 10.16 Host and mini computers.- 10.17 Microcomputers.- 10.18 Programmable Logic Controllers.- 10.19 Machine controllers.- 10.20 Heterarchic architectures.- 11 System software.- 11.1 Introduction.- 11.2 Software tasks in manufacturing systems.- 11.3 Scheduling.- 11.4 Generation of management information.- 11.5 Part program communication.- 11.6 Data and databases.- 11.7 Interfaces to other sub-systems.- 11.8 Control of closely co-operating machines.- 11.9 Machine monitoring.- 11.10 High level sensor interfaces.- 11.11 Design requirements of real-time languages.- 11.12 Programming languages for system control.- 11.13 Cell control computer languages.- 11.14 Programming Programmable Logic Controllers.- 11.15 Flow of control commands in robots.- 11.16 Rule driven systems.- 11.17 The future.- Further Reading.